
Our knowledge spans many industries
Some of the industries ExiFlo® helps:
Industries today face growing pressure to enhance sustainability, prevent product cross-contamination, and minimise costly downtime caused by equipment failures and routine testing.
ExiFlo® meets these challenges with a non-invasive, in-situ testing solution that verifies the integrity of heat exchangers without taking systems offline. By detecting leaks before and after each production cycle, it ensures certified pass/fail results while protecting product quality and operational efficiency.
From food and beverage to pharmaceuticals and chemicals, ExiFlo® provides vital support across a broad range of production industries, helping them operate more reliably, sustainably, and safely.
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In the brewing industry, heat exchangers are essential to efficiently control temperatures throughout the production process, from mashing to fermentation and packaging.
Here are the benefits of using ExiFlo® in the Brewing industry:
Drives cost savings by improving energy efficieny during production.
On demand testing and results to ensure equipment are maintained and producing quality products.
Tests carried out in-situ, reducing downtime.
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In the food and beverage industry, heat exchangers operate under carefully controlled conditions to ensure product safety, quality, and energy efficiency. By enabling rapid and controlled temperature changes, heat exchangers help eliminate harmful bacteria, preserve flavor and texture, and extend shelf life.
Here are the benefits of using ExiFlo® in the Food & Beverage industry:Provides an clean testing environment, preventing product cross-contamination.
Helps ensure compliance with strict food safety and quality standards.
Enables proactive maintenance to reduce downtime and maintain consistent production flow.
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In the dairy industry, heat exchangers are absolutely critical for pasteurisation, cooling, heating, and cleaning processes. Due to the sensitive nature of milk and dairy products, these systems must operate under strict thermal, hygienic, and regulatory conditions.
Here are the benefits of using ExiFlo® in the Dairy industry:
Increases confidence in product quality by providing real-time testing on demand.
Provides more accurate pressure testing measurements.
Ability to quanitify leaks and preventing batch release of glycol contaminated products
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In the oil and gas industry, heat exchangers are critical for controlling temperatures during processes such as refining, gas compression, and crude oil separation. They help manage heat loads in harsh environments, contributing to operational safety, energy efficiency, and equipment longevity.
Here are the benefits of using ExiFlo® in the Oil & Gas industry:
Enhances equipment reliability by detecting early signs of fouling, corrosion, or flow disruption.
Predictive maintenance which results to cost efficient manufacturing procedure.
Shorter and reliable testing
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In the pharmaceutical industry, precision, cleanliness, and regulatory compliance are non-negotiable. Heat exchangers play a vital role in temperature-sensitive processes such as fermentation, purification, and formulation. Any compromise in system integrity can risk product contamination, batch failure, and non-compliance with stringent industry regulations.
Here are the benefits of using ExiFlo® in the Pharmaceutical industry:
Provides real-time performance data for proactive maintenance, helping prevent costly downtime and batch loss.
Automates integrity testing with no need for disassembly, reducing manual error and technician intervention.
Ensures product safety by detecting micro-leaks that could lead to cross-contamination between critical production lines.
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In the chemical and petrochemical industry, maintaining the integrity of heat exchange systems is critical due to the high pressures, extreme temperatures, and aggressive substances involved in production. Even minor leaks can compromise product purity, pose environmental hazards, or trigger costly safety incidents. As facilities aim to increase output while adhering to strict safety and environmental standards, efficient, reliable system monitoring becomes essential.
Here are the benefits of using ExiFlo® in the Chemical & Petrochem:Identifying and quantifying of leaks; ensure product puprity and reducing environmental hazards
Perfoms integrity checks without halting production or dismantling equipment
Able to be installed tp existing lines with different types of heat exchangers or tanks
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In the distillery & spirits industry, heat exchangers play a critical role in various thermal processes, particularly during mashing, fermentation, distillation, and condensation. The conditions under which they operate depend on the specific stage of the process.
Here are the benefits of using ExiFlo® in the Distillery & Spirits:
Reduces water and energy waste by identifying inefficiencies in heat exchanger performance
Accurate pressure readings
Provides predictive maintence through test results; providing a full certification and analysis report
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In the HVAC industry, heat exchangers are essential for regulating indoor climates by transferring heat between air and fluid systems in heating, ventilation, and air conditioning units. They are used in both residential and commercial applications to improve energy efficiency, control humidity, and maintain comfortable, healthy environments. Performance and system integrity are crucial, as any failure can lead to reduced efficiency, poor air quality, or increased operational costs.
Here are the benefits of using ExiFlo® in the HVAC industry:
Installs seamlessly on existing HVAC systems, regardless of exchanger type or configuration
Increaing the lifespan of components and reducing unnecessary strain on equipment
On demand testing carried out either automated or manually, ensuring for a more streamline quality control
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In the marine industry, heat exchangers are critical for cooling systems, engine efficiency, and onboard climate control. They regulate temperatures in propulsion systems, desalination units, HVAC, and other essential shipboard operations. Due to the corrosive saltwater environment and continuous operation demands, maintaining the integrity and performance of heat exchangers is vital to vessel reliability, safety, and fuel efficiency.
Here are the benefits of using ExiFlo® in the Marine industry:
Delivers certified test data to meet maritime safety standards and insurer documentation requirements
Detects early signs of leaks or corrosion to prevent engine damage and maintain environmental safety
Provides accurate, real-time diagnostics for proactive maintenance and regulatory compliance
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Across a wide range of industries, heat exchangers are essential for maintaining efficient, safe, and controlled thermal processes. Whether in manufacturing, processing, or utility operations, these systems enable precise heat transfer to support production goals, energy efficiency, and equipment protection. Ensuring their integrity is critical to avoiding contamination, equipment failure, and costly downtime.
Here are the benefits of using ExiFlo® in general industrial applications:
Performs fast, non-invasive integrity testing without interrupting production or requiring disassembly.
Detects leaks and inefficiencies early to prevent damage, contamination, or regulatory violations.
Compatible with a wide variety of heat exchanger types, pipework configurations, and system pressures.
We are proud to be a member of the European Hygienic Engineering & Design Group (EHEDG), a global network of equipment manufacturers, food processing companies, research institutes and public health authorities, with the aim of promoting hygiene during the production, processing and packaging of food products.